Guiderail Change-over Solution

Problem Statement

A leading manufacturer of pool and spa chemicals processes a variety of bottled products. These bottles vary greatly in size and shape requiring frequent guide rail changes. Using its existing guide rail system, these changes are difficult, time consuming and often result in errors, leading to production losses. Additionally, the manufacturer does not have the resources to retrofit the existing guide rails to another option.

Solution Description

A Perceptiv intelligence team of industry specialists from Regal® visited the customer and evaluated the problem areas. The customer was then presented with a solution package consisting of System Plast® Nolu®-S guide rails, SpeedSet® brackets and a turn-key installation service option provided by Perceptiv intelligence.

Estimated Benefit

SpeedSet brackets have greatly reduced the time required to change lane widths. In addition, the changes are less prone to error, resulting in increased production and greatly reduced downtime costs. Due to the turn-key and on-time installation, production was able to continue on schedule after the installation. This customer has asked Regal to come back for more projects.



                                                                                        Available Perceptiv Services


Utilize advanced technologies to measure vibration, strain, temperature, power, current, voltage, etc., to determine existing state and measure the effects of changes in products or processes.


Provide installation and commissioning of Regal® Power Transmission Solutions products.



Repair, rebuild or refurbish damaged or worn power transmission products.


Using proprietary algorithms, Lifecycle Services monitors the performance – reliability – operations of customer equipment to improve total cost of ownership.


Assist customers in reviewing application needs, selecting products, and providing certified layouts and Bills of Material.


On-site, off-site, on-line and/or in-person training to help customers understand products for better application, installation, use, and maintenance to affect their return on investment.



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