Perceptive Technologies Solutions For Aggregate Industry

What If You Could Improve The Operations, Reliability And Performance Of Your Equipment?

You can, with Perceptive Technologies:

  • Vibration
  • Torque
  • Temperature
  • Rotational Speed
  • Linear Speed
  • Horsepower
  • Energy
  • Pressure
  • Flow

 

Application

Aggregate Quarry

Description of the Problem

Due to a blocked screen deck, an aggregate quarry was unknowingly losing about 60,000 tons of production per year. The blockage also created excessive loads on the springs which led to additional maintenance costs.

Perceptive Technologies Services Solution

Perceptive Technologies by Browning®, Kop-Flex® and Sealmaster® brands installed a state-of-the-art monitoring system on the shaker screen. The monitoring system detected changes in the operation, reliability and performance of the equipment. This information helped the quarry operations team schedule a shutdown to clear the blocked screen and address other problems.

 

                                                                                        Perceptive Technologies Services Available

Diagnostics

Tools and techniques used to measure the performance of a customer’s application (determine the root cause of performance problems, measure the effects of product changes, establish a product / application base and confirm expected product performance

  • Troubleshooting
  • Validation before and after performance measurements
  • Asset Management Program
  • R&D / Testing

Education

Technical mechanical power transmission product, process and application training for customers

  • eLearning training curriculum
  • Customer location training sessions
  • Off-site training sessions
  • Factory based training sessions

Design

Assist customers in reviewing application needs and help select the appropriate products

  • Product selection assistance
  • Product licensing
  • Custom product design
  • Certified layouts
  • BOM: Complete list of required products and accessories

Installation

Installation and startup of mechanical power transmission products

  • Can provide a project manager, general contractor or consultant for the installation as well as additional labor

Monitoring

Experts will teach customers how to use or install monitoring equipment to measure the health of products. Helps the customer transition from reactive maintenance to a predictive maintenance program

  • Electrical power consumption monitoring
  • Mechanical torque / power monitoring
  • Thermal imaging monitoring
  • Ultrasonic measurement monitoring

Repair

Repair, rebuild or refurbish damaged or worn power transmission products

  • Repaired / refurbished products come with a factory warranty at a fraction of the price of a new product

Brands

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